Welsh Highland Railway - Upkeep and Improvements

Harbour Station Works


Upkeep and
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 Harbour station works  

This is the final stage of the major construction work on the Welsh Highland Restoration. The Cob is to be widened and a second platform created at Harbour Station to accommodate the Welsh Highland trains. 

The plan for reorganisation of Harbour Station as at 25th October 2011 has now been published  by the Construction Office.  Click on the plan for a full size version::

Harbour reorganisation plan

20th October 2011

Work was started today at  Harbour Station to widen the Cob to accommodate the proposed WHR platform. A digger was in action today preparing the ground, removing the wall on the seaward side of the railway and creating an access ramp to the foreshore..

24th October 2011

Preparatory work is under way at the Ffestiniog & Welsh Highland Railway Station at Porthmadog for its major Cob widening project. The work is needed in order to improve the historic station – which dates from 1863 – to enable it to be used by Ffestiniog and Welsh Highland trains simultaneously. At present, the single platform layout precludes a direct interchange between services from Blaenau Ffestiniog and Caernarfon.

A temporary crossing over the rails and an access ramp from the station siding area to the beach will allow access for the plant and some 5,000 tons of fill material required to widen some 200 metres of the 200 year old embankment on the seaward side to allow additional railway tracks to be laid at the Porthmadog end. Says project manager Mike Hart: "The crossing will be completed in December ready for closure of the station in January when the basic Cob widening gets underway. The challenge is to have taken all the fill material over to the seaward side of the Cob before start of services in March - although stone deliveries will have to largely stop for the half term week services in February. By then we anticipate having completed most of the work to widen the Cob with finishing taking another few weeks past then in finally shaping up the embankment using material that will, by then, already be on site. Opening up the wall along the back to of the station helps us access the site over the next few days to dig some trial holes to double check ground conditions."

When the widening work is completed, volunteers will start to lay track on the new section of the Cob over next summer, which can be done without interfering with passenger services. Track materials will be delivered to site by rail. Winter 2012/2013 will then see the new platforms constructed and the rest of the trackwork and signalling completed.   Report and pictures by Andrew Thomas

Exploratory work ahead of the Cob Widening project starting in January 2012 involved building an access ramp to the foreshore at Porthmadog Harbour Station. Pic: Andrew ThomasExploratory work ahead of the Cob Widening project starting in January 2012 involved building an access ramp to the foreshore at Porthmadog Harbour Station. Pic: Andrew ThomasExploratory work ahead of the Cob Widening project starting in January 2012 involved building an access ramp to the foreshore at Porthmadog Harbour Station. Pic: Andrew ThomasExploratory work ahead of the Cob Widening project starting in January 2012 involved building an access ramp to the foreshore at Porthmadog Harbour Station. Pic: Andrew Thomas

27th October 2011

The preparatory work  has removed a section of the wall on the seaward side of the station and created a ramp giving access to the foreshore.  A "Terrier" sampling rig was used on the foreshore to enable a ground investigation to be undertaken. 

Preparatory work for Cob widening - David Tidy

5th November 2011
No 6 Road at Harbour station was being removed to provide turning space for  lorries delivering stone for Cob widening. Pictures by Andrew Thomas

Removing No 6 Road at Harbour station - Andrew ThomasRemoving No 6 Road at Harbour Station - Andrew Thomas

18th November 2011
Tarmac was delivered to create the haul road across the tracks for stone deliveries. Moel Hebog was on hand to create flangeways while the tarmac was still soft. Picture by Andrew Thomas.

Delivering tarmac to Harbour Station for haul road - Andrew Thomas

26th November 2011
On Sunday 13th November steam locomotive Gertrude had become the first Gelert's Farm-based locomotive to travel over the F&WHR metals from Pen y Mount Junction to the Cob as she travelled over Britannia Bridge en route from Gelert's Farm to Boston Lodge.  The trip was to facilitate Gertrude's outward journey to the Warley Model Railway Exhibition at Birmingham's NEC. WHR Ltd director Richard Harrison was at the helm, as the loco was towed by F&WHR diesel Criccieth Castle, driven by F&WHR General Manager Paul Lewin.

Gertrude arrives at Harbour Station behind Criccieth Castle. L-R: WHHR director Richard Harrison; F&WHR General Manager Paul Lewin; F&WHR signalman Jamie Moore. Pic: Andrew Thomas

The return journey was made on 26th November 2011, towed by SBR Mallet No 9. The accompanying video by John Wooden shows the journey and incidentally gives a good view of the haul road across the tracks at Harbour station, created in readiness for the Cob widening.

3rd January 2012
The contract has been signed for the works to widen the Cob - see News

5th January 2012

Jones Bros have moved on to the site and set up their compound around the haul road.
Picture by Andrew Thomas
Jones Bros compound - Andrew Thomas
11th January 2012
Rock deliveries for widening the Cob started today. Andrew Thomas reports:
The first load of the 25,000 tonnes of rock needed for the Ffestiniog & Welsh Highland Railway Cob Widening Project was delivered at 1250 today.
Jones Bros of Ruthin are the contractors for the first phase of the £1 million project which will see 260 metres of the embankment, built in 1811, widened to allow the construction of a second platform at Porthmadog Harbour Station. This will enable trains from both the Ffestiniog and Welsh Highland Railways to use the station simultaneously.
When the work is complete, in time for the 2013 season, the improvements will allow the railway to offer a much-improved service for passengers, with cross-platform interchange between Blaenau Ffestiniog and Caernarfon trains.
The rock delivery phase will be completed by mid-February.
Pictures by Andrew Thomas
First rock deliveries to Cob - Andrew ThomasFirst rock deliveries to Cob - Andrew ThomasFirst rock deliveries to Cob - Andrew ThomasFirst rock deliveries to Cob - Andrew Thomas

12th January 2012
Mike Hart explains:
The basic plan is that a trench is dug in the sand which is then covered with a plastic membrane on which the rock is placed. During low tides the area of work will be able to extend with further sections of membrane laid and sufficient rock placed to get above most of the higher tide water levels. Then when the tide is in work will move back to increase the height of sections that have already seen that initial depth of rock cover.
Further stone deliveries took place today.   The photo by Andrew Thomas shows the situation on Day 2:
Cob widening project Day 2 - Andrew Thomas

13th January 2012
Stone deliveries continued,  pictures by David Firth:
Stone deliveries - David FirthStone deliveries - David FirthStone deliveries - David Firth

14th January 2012

The stone which had been delivered by the end of the first week was being levelled.  Picture by Andrew Thomas.
Levelling the first week's stone - Andrew Thomas
19th January 2012
Pictures by Andrew Thomas at low tide show the excavator digging the trench for the bottom layer of armour stone. The trench is lined with a geotextile mat to avoid erosion beneath the stones by wave action.
Excavating armour stone trench - Andrew ThomasExcavating armour stone trench - Andrew Thomas

20th January 2012
Pictures by Andrew Thomas show the extent of the widening works so far, with the excavator engaged in positioning the armour stone.
Cob progress 20th January 2012 - Andrew ThomasCob progress 20th January 2012 - Andrew ThomasCob progress 20th January 2012 - Andrew ThomasCob progress 20th January 2012 - Andrew Thomas

24th January 2012
Work proceeds apace on the Cob widening with frequent lorry loads of  both fill stone and armour stone throughout the day. Around half of the stone required for the task has now been delivered. Time lapse recordings of each day's activity are being posted on the Festrail website. As a brief overview of progress, a series of stills from each day's video has been created. 

The picture by Andrew Thomas shows the current situation.

Cob widening - progress 24th Feb 2012 - Andrew Thomas
26th January 2012
Pictures by Andrew Thomas show the slope of the Cob beginning to appear during placement of armour stone.
Levelling the fill material - Andrew ThomasPlacing armour stone - Andrew ThomasPlacing armour stone -Andrew Thomas

27th January 2012
The latest video from John Wooden shows the work in progress,  including the placing of armour stone on the geotextile base. He explains that the extension is being built up above the final level to provide a stockpile for use during the half term week when trains will be running.


5th February 2012
Stone for the  Cob widening is now stockpiled to a level well  above the track.  The picture by Andrew Thomas shows the situation on 2nd February
Cob works as at 2nd February - Andrew Thomas

Mike Hart reports:
As at last Friday about ¾ of the material was already on site and we want to get as much as possible of the balance needed to finish the job squeezed on site by end of this week. Then, during half term week the contractor will concentrate mainly on continuing to build the armour rock wall with only restricted access available over the level crossing at Harbour Station.

8th  February 2012
Mike Hart Reports: We have just about squeezed in all in the general fill stone, plus a stock of armour stone, that will fit on site for the moment. Most of the lorries you see now will be a limited number bringing in more of the large armour stone for the seaward facing slope so as to keep up with the usage rate. Once the slope is finished we don’t expect more than a few loads of general fill will be needed, with the embankment construction finished by end the month

9th February 2012
The latest batch of video stills clearly illustrates the  growth of the Cob over the past month. The stockpile of stone and placement of the armour stone on the geotextile membrane are clearly visible.
John Wooden's new video depicts the process

10th February 2012
Passenger trains start again tomorrow for the half term service. The first passenger stock since the beginning of the year entered Harbour Station today in preparation for the resumption of services. Pictures by Andrew Thomas show the haul road being cordoned off and the train entering the station.
Cordoning off the entrance to the haul road - Andrew Thomas The station prepared for service - Andrew ThomasThe first passenger stock arrives - Andrew Thomas

11th February 2012
The station is back in service for the half term trains.

The extent of the widened Cob is evident with the stockpiled armour stone piled up behind the barrier fence.
Stockpiled armour stoneStockpiled armour stone  Stockpiled armour stone
 A set of points at the station  is in the process of being motorised, and an indicator board has been erected.
New point motorNew indicator board

23rd February 2012
Andrew Thomas reports:
Phase 1 of the Cob widening should be complete around the end of next week (March 3rd). A splendid effort by all concerned and helped immeasurably by the fact that we have had no snow.
24th February 2012
Pictures by Andrew Thomas show the final phases of placimg the armour stone
Phase 1 of Cob widening nears completion - Andrew ThomasPhase 1 of Cob widening nears completion - Andrew ThomasPhase 1 of Cob widening nears completion - Andrew ThomasPhase 1 of Cob widening nears completion - Andrew ThomasPhase 1 of Cob widening nears completion - Andrew Thomas

28th February 2012
The new king point for Harbour Station is taking shape at Price's in South Wales. The FR main line turns left, the WHR goes straight on.
Report and pictures by Andrew Thomas
King point for harbour station - Andrew ThomasKing point for harbour station - Andrew Thomas

13th March 2012
The last delivery of armour stone was made and the last piece put in position:.
Pictures show the Cob widening almost complete:
The last armour stone arrives - Andrew ThomasThe widened Cob near completion - Chris ParryCob widening almost complete - Chris ParryThe last piece of armour stone is placed - Andrew Thomas

17th March 2012
The following press statement on completion of the first phase of widening the Cob was issued by the Company today:
 
Porthmadog, March 17th 2012.
Phase One of the £1.1 million project to redevelop the historic Porthmadog Harbour Station is now complete.
Contractors Jones Bros of Ruthin have placed almost 40,000 tons of fill material and armour stone, sourced from nearby Minffordd Quarry, to widen 260 metres of the 200 year old Cob Embankment which stretches for a mile across the Glaslyn Estuary.
The work will enable the construction of a second platform at the station, which opened to passengers in 1865, enabling a cross-platform interchange between Ffestiniog and Welsh Highland trains. At present, both railways have to share a single platform, which places severe operating restrictions on service levels.
Although most of Jones’ plant has now been removed from site, one excavator will remain for up to two weeks to work on a separate Environment Agency contract to carry out maintenance work on the original Cob beyond the widened section.

Later this year, when the widened section of the Cob has settled, contractors will return to level the surface, remove the existing wave wall and build a new one along the seaward side. Only then can a start be made on relaying track in the station area and the construction of a new island platform serving both railways.
All main line points and signals will be electrically-operated and a prototype point motor has already been installed for testing purposes. It is anticipated that work will be complete in late 2013 or early 2014 as the intensive service on both lines which starts at the end of March effectively precludes any significant civil engineering work before the winter.
The railway has produced a DVD – available from Harbour Station shop or by mail order - detailing the project and including stop motion footage covering the entire construction phase.
For further information contact andrew.thomas@festrail.co.uk or on 01766 516072

31st March 2012
Work was undertaken to relay the siding which forms No 6 Road at Harbour Station.  No 6 Road  had previously been removed to make space for the works to widen the Cob. Picture by Hazel Prent
 Reinstating Road 6 at Harbour Station - Hazel Prent

19th April 2012
The King Point for the revised Harbour station layout has been delivered to Minffordd.  Picture by Andrew Thomas
King Point at Minffordd

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Website authored by Ben Fisher; this page last updated 25th April 2012 by David Tidy